Setting the Piers (December 31, 2000 - January 1, 2001)
The plan called out for 19 piers, so there would be a pier every 6 ft.
I planned out where the piers were to be located, and we all helped dig
the holes. The water level really helped making sure the holes were deep
enough. |

Digging the holes |

Lining them all up |

They look to be in line, but a few had to be enlarged to make them
line up. |
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Once all were dug, the concrete piers were set in concrete - about 1/3
of a 80lb bag per hole. Again, the water level really helped! |

All the wood (4x6 16' PT beams, 2x6 16' PT joists, 2x8 16' cedar rim
joists, and 1x6 16' ironwood), courtesy of San Jose Forest Products.
Delivered to the driveway. |

Moved to the backyard. Ironwood should be called "leadwood". Two
boards weighed as much as the 4x6 PT beams. Two at a time, 62 boards, 31
trips -- driveway, around the front, through the side gate, to the
backyard. |
Building the Deck (the weekends of January 6-7
and 13-15, 2001)
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Since I knew I'd never get all the piers at exactly the same height, I
designed the construction using short posts. |

Each post was measured, cut, and dipped in end solution - since these
will be in contact with the piers and dirt - but not much water since most
of the deck will be covered with a sunroom. |

Everything was put together with joist hangers. We used hundreds
(about 850 or so) of screws - filled all the holes. It took a few trips to
get all the right kind of joist hangers, but only a couple left over! |

Building the substructure took several days. Once everything was in
place, we put down 6mil plastic as a vapor barrier. Of course, it rained
after that! |
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Need to put a hatch over the crawlspace entry. |

Starting to lay the boards. Two screws per board at 24"
intervals. |

Had to add some substructure adjacent to the pool. This area will be
under the retractable security cover and not walked on at all. The joists
are just supporting the weight of the ironwood. |

The plastic is down, before the rain. |

More substructure adjacent to the pool. |

More substructure adjacent to the back door. |

After many days and hours:
- Checking the boards for the "good side"
- Testing the fit
- Marking the holes
- Pre-drilling with a countersink
- Squeezing the boards into place
- Screwing in two deck screws per board every 24"
I did underestimate by 2 boards and there was one cracked board. So off
to San Jose Forest Products. |

The hatch construction was the final step, for now. The boards are
attached to 1/2" exterior grade plywood. The two 2x4 joists are held
in by joist hangers, but not screwed to the hanger. So, they can be
removed when access to the crawlspace is needed. The right hand hatch will
be put on hinges, and a latch countersunk. The left hand hatch will be
removed after the right hand side is lifted up. There are ledger boards
around the opening to support the hatch lids. Very sturdy - no problem
walking on it! |
The hatch in the closed stated. Still need to add the hinges and
handle, but it was getting too cold!
Next -- building the sunroom! |